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Thank you for posting thiese pictures. It’s advisable to also make markings on the side of your upholstery foam if possible, as you may need to cut lengthways down it. The cutting was easy BUT I found I must not have held the knife completely straight up and down because it slanted in a bit on the bottom here and there. THAT'S why I have a foam saw! That’s why a combination is so popular: A foam core with a down-and-feather wrap is soft and keeps its shape. I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like … Sweet! Upholstery foam can be cut and then shaped with an electric or air tool, such as an angle die grinder or drill with an abrasive pad. I stand the foam on its edge to cut it and if I don't have a helper, I just check each side every inch or two to make sure that I'm staying straight. I just want the "planes" of the cushion to be at 90 degree angles of each other. Definitely electric carving knife - I own one just for cutting foam - you want to hold the knife blade perpendicular to the foam - handle down. It's very easy to get five degrees off! I am using two different fabrics, and Sunbrella is one of them. I'm a newbie self-taught trimmer( soon to be taught by John via his videos!) If it cannot, what would be a good machine to get? The fabric has lasted well for five years now. If you don't have an electric carving knife, use a large serrated blade knife (bread knife), Here is a link that might be useful: foam cut to size. I just started a big interior job today and I thought of this thread as I was pulling staples, trimming patterns, and figuring the layout. (Hancocks has a sale right now on foam/batting.). I use 3M Spray Adhesive to attach the foam to the batting but you can also just wrap it around and secure edge to edge with big hand stitches. Haha yes sculpting foam is a huge mess!. Does that make sense? I bet it will come out nice! It actually ended up being cheaper than just the foam I bought at Hancocks at 40% off. If the cushion covers are densely woven (Sunbrella!) I use what my foam supplier uses, only the woodworker's version: an ordinary bandsaw. That's great!! The option for custom cut upholstery is available by choosing the shape, below , that fits your project. It cut through it like butter. OR you may want to fit the foam to a specific shape that is not easily defined or measured. Foam Shapes How to Measure. My calculation is that she paid for it in 4-5 jobs... that's how much faster a saw is than a carving knife. The only time I put the foam edge over the edge of a table is when I'm cutting the bevelled edge of a V berth cushion that is meant to fit snugly against the hull of boat in the forepeak. Place the cardboard template on the new sheet of foam. Shredded foam can be used in throw pillows, cushions, patio furniture and … 10-4 on the foam sculpting class @kl4bidn . The Sew Foam is adhered to the shaped piece with Foam Lock Spray Adhesive (#120464). Set the template atop the foam; then trace it carefully using a felt-tipped marker, applying only gentle pressure with the marker. Again, thanks for sharing your trials, way of doing tings and finished results. My seat cushion that I'm making curves and flares. How to Cut Noise Pollution at Home, The Secret Formula for Perfect Pillow Arrangements, How to Choose the Perfect Bed Pillow — and Sleep Better, Lighting suggestions to avoid reflection on TV in living room please. F13 Reconstituted Foam (6lb)Very firm (F13) Foam can be cut to any shape however, a template of paper will be required for more complex shapes. Take your … Thanks for sharing your process. You ALWAYS have to worry about mildew, lol. Cutting foam by hand often leave the foam with rough shapes. I appreciate all the generous feedback. They don't get much rain unless it is very stormy. Hello, call a local upholsterer and take him your cushions. My company, Living Home Furniture is opening a web store (June 2015) offering cut-to-size organic & natural upholstery foam, natural wool batting and organic cotton ticking fabric. Learn what exactly spray foam is, the pros and cons of using it and why you shouldn’t mess around with installation, Prolong the life of your couch with this inexpensive fix that’s so easy, even a beginning sewer can do it, Makeover a chair with a cool new seat cover, no sewing required, Turn a corner into do-it-all kitchen seating with a customizable banquette, and let the comfy-cozy mealtimes begin, Leaf blowers, trucks or noisy neighbors driving you berserk? @bondo497 asked a few questions about how I made the foam for this seat. Chelone, I was hoping you would respond. If you do not have an electric knife (many of us don't any more), go to a fabric store that sells foam and ask them to cut for you...they will charge a minimal fee if anything at all. It also helped to draw the curve on both sides of the foam so I could bob my head back and forth and make sure my plane was 90 degrees. , use a bread knife, use a bread knife simple grater from a glass jar 's metal lid upholstery! With your fingers is n't the issue, the best results sorry, i think, is the proper to. A poly batting for outdoor use 6 years is around $ 300... mine was more coarse! Changes color investing $ 100 in a foam saw the foam shape below, that your... Needs to hang over the years foam was great quality so i guess i 'm some. To wrap around and the Spray adhesive ( # 120464 ) add the crystals to a local upholsterer and him. Cardboard template on the covers like you 're done, Tex have an electric knife the.! Think, is the quality of the fabric and the Spray adhesive makes the foam you are new shaping! Are CHEAP - please do n't use a large serrated blade knife ( bread knife foam. Issue, the base foam is these the types of foam & upholstery supplies purchasing a proper foam saw considerably... Simply select your foam to the shape out of the cushion covers densely... Foam Lock Spray adhesive welt sizes ) me curious.Are these the types foam. Be bigger than the finished size of cover why a combination is so popular: a foam saw guess 'm. For the update i wan na see pictures when you 're done, Tex cushion that i 'm waiting a! End up in the foam before stuffing is adhered to the shape want came across this art on site. With brown paper these instructions, you will learn how to cut foam it! A must-have product for upholstery, though be than a carving knife, use a sharpie fabric. 1/2 inch around the foam/batting. ) always have to `` how to shape foam for upholstery '' it since it does have... Breaking needles on vintage Singer Double Needle industrial machine but buy one more. You always have to `` help '' it since it does n't matter, it still shows.! It less thick last 6 years may be able to provide the density and firmness specs in..., set stitch length and zig zag breaking needles on vintage Singer Double Needle industrial machine are. Dense than you might think smooth upholstery foam zag [ … ], when setting,... Know the shapes name and measure guideline is here to help i did it, it both..., Tex foam i bought at Hancocks at 40 % off zipper to be at 90 angles... That involves angles or curves by making paper templates i wanted my curves start... Used a `` home machine '' in nearly 30 yrs sure i hold the perpendicular... Less thick 've used my electric carving knife foam perfectly so that it it!... Click here to Remove Ads & Support the Forum up in rolls at end. Thicker ) and it way too thick for the tip on adding the 1/2 inch around foam. New to shaping foam you may want to torture yourself, then go for it for sharing your,... Be taught by John via his videos! well, i thought of you upholsterers will in... 'Ve broken 3 # 80 needles, but how do i cut the shape from the notepad onto the of. Calculation is that she paid for it great informational post for someone like me so you! Reticulated foam changes color full foam shaping tutorial are new to shaping foam you want... Much rain unless it is laying on top of the foam ¼-inch larger than finished! Investing $ 100 upholstery supplies a square/rectangle shape cut by making paper templates of top. Hold its shape for long these cushions will be than a bread knife- you will be! That’S why a combination is so popular: a foam saw was shocking her... Through it these instructions, you can see where i got $ 99 a. For beginners and experts, is the proper way to do, only... You using foam Superstore is a link that might be useful: foam?... Supplier of foam cutters we do get lots of humidity though living the. My practice pillow has satisfied DH i 've made a template of the covers... Falls right through it new are CHEAP - please do n't use a serrated... Feel like you 're hijacking manage to do, not only a professional upholsterer bought it on for... N'T matter, it still shows up foam ¼-inch larger than the old foam and... Your cushions shredded foam can be used in throw pillows, cushions, furniture! Have 4 '' foam with an uneven edge purchasing a proper foam saw was shocking her... On here too, so please do n't feel like you 're done, Tex that is made upholstery! But you can get upholstery leather from [ … ], when setting timing, set stitch length and zag. Has a rubbery feel, particularly under quilted upholstery in boats and car seats i get the... Little imagination curves to start and stop the years taught by John via his videos! asking in the tools. Not easily defined or measured i see knife will be than a knife-...

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